发那科慢走丝参数介绍

一、设备的型号、规格、参数及性能

1、设备的主要技术参数:

2、设备的主要技术参数:

(A)  切割效率:330mm²/min

(B)  机床消耗功率:13KVA ;

(C)  电极丝直径:0.10~0.30mm;

(D)  走丝速度:<15 M/min ;

(E)  粗糙度:Ra0.19μm;

(F)  精度(按JIS标准):

X轴的定位精度:±0.005mm ;

     X轴的重复定位精度:±0.002mm ;

     Y轴的定位精度:±0.005mm ;

     Y轴的重复定位精度:±0.002mm ;

     U、V轴的定位精度:±0.005mm ;

     U、V轴的重复定位精度:±0.003mm ;

 (G) 高速自动穿线AWF功能(10秒循环,0.10细线可自动穿线)

上述精度指标的校准已在日本工厂完成,以日本工厂出具的出厂精度报告为准。

二、机床的配置功能组成

1、机床结构:

(1)  高强度优质铸铁床身;

(2)  锥度机构;

(3)  X、Y轴滚珠丝杠和精密直线导轨及交流伺服电机,U、V、Z轴交流伺服电机;

(4)  电控系统,高速无电解电源(高频交流电源);(变频器控制喷水马达)

(5)  过滤系统及温控装置,配置日本原装大金变频冷水机。

(6)  FANUC Series 31i-WB控制系统;(数控系统)

(7)  线切割工作液箱,格兰富变频水泵;

  2、CNC系统的配置组成功能及其技术性能:

(1)CNC的硬件组成:

(A)  日本原产FANUC Series 31i-WB系统;

(B)  存储卡,硬盘;

(C)  配置以太网和USB接口;

(D)  15″触摸液晶;

(E)  RS232接口,USB鼠标接口;

(F)  系统接口。

(2)CNC的软件组成及操作平台:

操作平台为windows系统。

(3)系统配置功能:

(A) 坐标系:绝对坐标、相对坐标,;

(B) 图形坐标变换、缩放、旋转功能,图形跟踪显示功能;

(C) 直线、圆弧纳米插补功能;

(D) 锥度加工功能;

(E) 短路、断丝处理功能;

(F) 停电记忆功能,加工结束自动停机功能;

(G) 自动对端面、对中心功能;

(H) 自动加过渡圆弧功能(任意);

(I) 菜单技术、自动编程功能;

(J) 数据传输;

(K) 配备电火花线切割专业加工工艺的专家系统;

(4)CNC系统的技术性能:

(A)5轴数控,5轴4个CNC轴联动;

(B)锥度加工及补偿功能,加工锥度标准±30°/80mm;

(5)CNC系统运行环境:

(A) 温度范围:5-30℃,温度20±0.5℃;

(B) 相对湿度:40%-80%RH以下;

(C) 机床周围无振源、无粉尘;

3、机床运行环境:

电网标准:电压200V(-10%~10%),频率50HZ;13KVA.

(机器内部有信号防干扰设计)

三、机床主要配置

1. 主机Machine Unit                                                              1unit

1-1.15寸液晶触摸彩显15 inch touch color LCD················································1unit

1-2.线轴固定轴Wire cover assembly····························································1unit

1-3.清洗喷嘴Wash down nozzle··································································1unit

1-4. AWF自动穿丝装置(Φ0.10~Φ0.3) Automatic Wire-feeding Device (Φ0.10~Φ0.3)···1unit

1-5. 分体式手动控制器Handy controller······················································1unit

1-6. コ型工作台コ-shape table······························································1unit

1-7. 垂直校正块Vertical adjustment jig······················································1unit

1-8.16公斤线轴装置16kg Roll Wire Electrode Feeding Device······························1unit 1-9. 主电器柜Main power cable (7m) ··························································1unit

1-10. 搬运用包装箱box for transportation1unit·············································1unit

1-11. 电极丝 (5KG)Wire Electrode·····························································1unit

1-12. 金刚石导丝器 Diamond Dies······························································1unit

1-13.冷却装置Dielectric fluid cooling unit ···············································1unit

1-14. 标准工件装夹具Work Piece Clamp Set  (压板和螺栓)··································1unit

1-15. 电极丝自动校正器Wire Alignment Device················································1unit

1-16.程序记忆容量 Part program storage······················································1unit

1-17. 高品质节电无电解加工电源AC Power Supply··············································1unit

1-18.标准手册Manuals(中文版)·································································1unit

1-19. U盘驱动器USB ···········································································1unit

1-20. LAN/RS232外部接口LAN/RS232 Interface·················································1unit

1-21.不锈钢加工液箱All Stainless Steel Dielectric Fluid Tank·····························1unit

1-22. 加工液温度控制装置Dielectric Fluid Temperature Control Unit·······················1unit

1-23. 纸芯过滤器Paper Filters ······························································2units

1-24. 去离子树脂···············································································1unit

四、主要功能

1. 可达5轴控制功能(4轴联动)5Axis Controlled(Up to 4axis simultaneously)

2. 自动多次切割功能Automatic Second Cut

3.AI智能控制AI  control(脉冲能量智能控制)

4.自诊断功能Self-diagnostic Function(故障自动报警)

5.图形显示功能Graphics Drawing(程序识别显示工件图面)

6.空运转功能Dry Run(空跑,跳过已加工部分)

7.断电记忆功能Automatic Recovery after Power Outages

8.自动测量功能Automatic Measuring Function

9.穿丝孔搜索功能Fine Hole Search

10.机床消耗品管理系统Management of Maintenance and Consumables

11.全防撞功能 Prevent Hitting Function

12. 加工表面粗糙度:Ra0.19um

13. 切割尺寸精度Tkm<±3um  (材料SKD11,厚度60mm)

14. 数据输入转换功能

15.电气系统具有感应电极丝和刀具之间放电间隙的功能。

16. 设备配备自诊断程序,并显示在屏幕上。

17. 切割效率:330mm2/min

五、客户选配功能:

客户选用金刚石导丝器              0.05   0.1   0.15   0.2   0.25   0.3

六、验收条款

• 乙方提供符合合同及技术协议规定的设备和技术服务;

• 在具备验收条件的情况下,甲方累计在30天内不予签字验收,则在第31天开始视同验收;

• 如因甲方原因造成设备到货后60天内始终无法安装调试或者调试完成,则在第61天开始视同验收合

• 七、货物运输及交接

货物运送至甲方后,应由甲方妥善保管全部货物。

八、售后服务

1. 质保期内

在接到用户报修后,用户维修人员无法在乙方工程师通过电话指导下予以解决的,在目前有民航可直达地区,乙方工程师将在48小时之内到达现场。

2.质保期外

提供终身维修服务。此期间将会产生更换备件费用和人员服务费用。

九、特别方针与说明

• 消耗品以及客户方由于操作不良、维护不良所发生的故障属保修外对应。

• 由客户原因和造成的追加部品、改造等费用请另接洽发那科公司进行报价处理。

• FANUC公司的方针:本商品禁止用于大规模杀伤性武器(核武器、生物武器、化学武器、火箭)的开发、制造、使用、储藏。

• 本协议书中所载的产品受《外汇和外国贸易法》的管制。从日本出口到其他国家时,必须得到日本国政府的出口许可。

• 此外,将该产品再出口到其他国家时,必须得到再出口该产品国家的政府许可。

• 另外,该产品还同时受美国政府的出口限制。在出口或再出口该类产品时,请向FANUC(发那科)公司洽询。